Custom Factory for Clean Energy Wind Power Generation Models

New Energy Wind Power Generation Model Manufacturing Process

I. Material Preparation Stage

ABS plastic sheets (3mm thick) are selected as the primary base material, with 1mm ABS sheets used for blades and precision components. The tower cylinder is constructed using pre-fabricated ABS pipes (80mm diameter), reinforced internally with a 3D-printed ABS skeleton. All joints are seamlessly bonded using ABS-specific adhesive.

II. Core Component Processing

Tower Cylinder Production

1. Cut ABS pipes to a height of 1.2 meters.
2. Use thermal bending to create the tapered transition section.
3. Install reinforcement rings every 30 cm internally.
4. Surface treated with 800-grit water sanding.

Cabin Components

1. Precision CNC machining of the main structure.
2. Manual finishing of the gearbox housing surface.
3. Installation of miniature bearings to enable rotor linkage.

Blade Forming

1. Vacuum forming of the blade base.
2. Manual grinding of the leading edge to a 0.2mm thin edge.
3. Ultrasonic welding of internal reinforcement ribs.

III. Surface Treatment Process

Pre-Treatment

1. Spray the entire model with ABS-specific treatment agent.
2. Electrostatic dust removal treatment.

Coating Process

1. Primer: Applied with grey ABS-specific primer.
2. Main colour: RAL7035 industrial grey.
3. Logo layer: Screen-printed company logo for branding.
4. Protective layer: Matte polyurethane clear coat for durability.

Detail Finishing

1. Spot-painting of bolts with metallic paint.
2. Warning stripes applied via laser-cut film.
3. Aged finish applied to seams for realism.

IV. Assembly and Testing

Dynamic System Assembly

1. Installation of miniature DC motor.
2. Configuration of gear reduction assembly.
3. Magnetic coupling blade connection mechanism.

Lighting System

1. Navigation lights use SMD LED modules.
2. Control box integrates light sensors.
3. All wiring is hidden within the tower cylinder for a clean appearance.

Final Testing

1. Speed test (3-speed adjustable).
2. Lighting sequence programming.
3. Vibration stability test.

This manufacturing process integrates advanced techniques such as scale model production, sand table model design, and 3D printing model components to deliver high-quality industrial model replicas for clean energy applications.